About Conveyorised Powder Coating Plant
We are leading manufacturer of CONVEYORISED POWDER COATING. Our firm specializes in surface coatings and well helps you to provide with a state of the art Coating Plant, well worthy of your investment.
We are leading manufacturer of powder coating plant. To set up a Powder Coating Plant various parameters must be kept in mind such as the sizes and shapes of the components, coating quality and thickness of paint required, the production speed, space available and many more. Our firm specializes in surface coatings and well help you to provide with a state of the art Coating Plant, well worthy of your investment.
Our range of Batch Plant facility includes basic batch Plant to conveyorised Plant with auto reciprocators and auto guns. The powder recovery is offered in all denominations from basic mono cyclone to multi cyclones and finally cartridge recovery system. The booths are offered in SS, CRCA-Powder Coated, and CRCA-Liquid Painted as per agreement. Their basic purpose is to collect the over sprayed powder throws off the powder coating gun. The recovery booths are of various types depending upon their increasing efficiency; they are single cyclone, multi cyclone and cartridge type.
Specification:
- Powder spray gun: Manual and Auto Guns
- Powder Coating Booth Batch / Conveyorised / Manual / Automatic
- Speed: (0.5~4.0)m/min, can adjustable
- Pretreatment: Dipping pre-treatment / Spray Pre-treatment / Manual Cleaning
- Powder spray gun: SSA Made
- Burner: Ecoflame / Bentone
- Conveyor system: Total lenth 140m / 180m / 210 meters
- Powder spray gun SSA Made
- Color Change Varients
Advantages:
- Energy Efficient Designs
- Lower Operating Costs
- Functional yet Simple Designs
- Optimum Powder Recovery
- Novel Powder Management System
- Sturdy Automatic Equipment
- No Primer needed.
- Over spray losses are greatly reduced.
- Labour costs are reduced.
- Reject rates are low.
- Plant occupies less space
- No flame proof equipment needed
Features:
- Various Denominations of ovens can be offered from Basic budgetary designs to Industrially accepted designs
- Direct Gas Type - c/w Imported Burner and Heat Exchanger OR Ribbon Burner
- Indirect Type of Heating System
- Semi to fully automatic PLC controllled Pre Treatment Plants
- Pre Treatment designed are dip type 5-9 tanks made of MS Tanks
- Material handling of Overhead Conveyor to PLC Controlled Transporter
- Automatic Electrical Panel and Wiring also a USP for SSA Plants
- Execute the project on a turnkey basis
Advanced Coating TechnologyOur Conveyorised Powder Coating Plant utilizes electrostatic powder spray with advanced filtration (cartridge or cyclone) and automated recovery systems, guaranteeing high paint transfer efficiency and uniform finishes across metal surfaces. The plant supports both manual and automatic coating setups, accommodating diverse production requirements with ease.
Robust Build and Safety FeaturesThe machine is built for durability using high-quality mild steel and aluminum, featuring chain conveyors and a sturdy structure. It incorporates modern safety mechanisms like overload protection and emergency stops, ensuring safe operation for operators in demanding industrial settings.
Energy Efficiency and ComplianceEngineered for low energy consumption and high throughput, the plant meets stringent environmental and pollution control standards. Quiet operation and efficient design make it suitable for industrial units seeking sustainability and cost-effectiveness in their coating processes.
FAQ's of Conveyorised Powder Coating Plant:
Q: How does the conveyorised powder coating plant operate?
A: The plant uses a chain conveyor to move parts through several zones-pre-treatment, powder coating (where up to four spray guns apply electrostatic powder), and curing in a tunnel or box oven. The heating mode can be electric, LPG, or diesel, with a PLC or relay-based control system managing all functions.
Q: What materials can be coated using this powder coating plant?
A: It is ideal for powder coating metal surfaces, specifically mild steel (MS) and aluminum (AL), delivering a glossy or smooth surface finish suitable for a variety of industrial applications.
Q: When should I choose a tunnel oven versus a box-type oven?
A: A tunnel oven is preferred for high-volume, continuous production lines due to its throughput efficiency, while a box-type oven is suitable for smaller batches or variable-sized components that require flexible handling.
Q: Where is installation and training provided?
A: On-site installation and comprehensive operator training are included, ensuring your team is fully prepared to use and maintain the plant effectively at your facility.
Q: What is the benefit of the automatic powder recovery system?
A: Automatic powder recovery maximizes material utilization by capturing and recycling overspray, thus reducing powder waste and operating costs while maintaining environmental compliance.
Q: How is safety ensured during operation?
A: The plant is equipped with overload protection, emergency stop functions, and maintains noise levels below 80 dB. Operators are trained in safe operation procedures as part of installation.
Q: What type of maintenance is required for the powder coating plant?
A: Routine maintenance is minimal thanks to its robust construction and automatic cleaning features, although periodic checks on filters, spray guns, and conveyors are recommended to ensure optimal performance.