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Industrial PreTreatment Plant

Name: Industrial PreTreatment Plant
Brand: SHREE SAI ASSOCIATES
Price: 1700000 INR
Availability: InStock

Price 1700000 INR/ Unit

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MOQ : 1 Unit

Industrial PreTreatment Plant Specification

Usage
Industrial

Type
Industrial PreTreatment Plant

Surface
Metal Surfaces

Technology
Chemical Dosing and Filtration

Attributes
Other

Product Type
Industrial PreTreatment Plant

Power Source
Electric

Power Consumption
5 kW 15 kW (Depending on Capacity) Kilowatt (kW)

Voltage
380-415 V Volt (v)

Portable
No

Protection System
Corrosion Resistant Coating

Material
Mild Steel (MS) / Stainless Steel (SS)

About Industrial PreTreatment Plant

From our wide range of products, we offer optimum quality Pre Treatment Plant. These industrial treatment plants are assembled using the most up-to-date machinery. We offer these treatment plants in a range of technical stipulations, as per the ever-evolving requests of our esteemed clients. Moreover, provided treatment plants are comprehensively inspected by our experts on specific parameters to bring a perfect assortment at our client's end.

Various Denominations:

Basic Hoist assisted pre treatment line

PLC controlled transporter based dunking system

Spray Pre treatment option

Salient Features:

Options in tank MOC

MS tank FRP lined, SS, PP

Air agitation

Water saving by cascading arrangement

Online sludge removal system

Online oil separation system

Fume extraction and scrubbing system

Options of water heating- electrical, direct fired, centralized hot water system

Inline drying arrangement

Introduction:

The foremost step in surface coating begins with surface preparation. Preparing surface is the foundation process and is of utmost importance. Surface preparations involve removal of contamination (like oil, grease or rust) and make the surface ready for the coating. Wet or Dry pre-treatment, depends on the material to be coated and the contaminations on the components to be coated. Surface treatment includes Mechanical cleaning & Chemical cleaning.

Shree Sai Associates provides solutions for degreasing, Phosphating, grinding, shot/glass bead/sand blasting, ionizing, Chromatising and zinc coating on the turnkey basis with requisite Material Handling and Automation. Chemical cleaning process can be classified into two engineering types Dip type and Spray type. Considering various parameters like the article geometry, article weight, volume of production and investment, the appropriate process is chosen. The chemical process remains the same for both types.

Mechanical Pre Treatment:

Sand/Shot/Glass bead Blasting are also an alternative pre-treatment process. Though the surface roughness as compared to other process is high in it but it helps in reducing the water pollution considerably.

Shree Sai Associates provides customized turnkey solutions for all of the above types of Pre Treatment process.

Advanced Automation and Control

Designed with a PLC-based control panel and integrated HMI, this pre-treatment plant offers both semi-automatic and fully automatic operation modes. This setup enables precise process control and monitoring, ensuring consistent water quality for industrial use. Its continuous operation design helps maintain productivity and efficiency for demanding surface treatment environments.

Customizable and Durable Design

The plant's capacity ranges from 500 LPH to 10000 LPH and is built using high-quality mild steel or stainless steel with a corrosion-resistant coating. It is tailored to match your application requirements and provides long-term durability, even under harsh operating conditions. The plant operates safely within the electric power range of 5 kW to 15 kW and can be further customized for specific process needs.

Comprehensive Service and Support

Installation services are available to ensure the pre-treatment system is set up efficiently. Expert guidance is provided from design selection through installation, as well as ongoing maintenance support. Whether you require export, supply, or on-site service across India, comprehensive support is offered for seamless integration into your industrial processes.

FAQ's of Industrial PreTreatment Plant:

Q: How does the Industrial PreTreatment Plant process raw water for industrial applications?

A: The plant uses a combination of chemical dosing and filtration to remove contaminants from raw water. This process makes the water suitable for surface treatment tasks like paint shops and electroplating units, providing consistent output quality tailored to industrial requirements.

Q: What are the benefits of having a PLC-based control panel with HMI in this pre-treatment system?

A: The PLC-based control panel, integrated with a human machine interface (HMI), allows for automated process management, real-time monitoring, and ease of operation. This enhances reliability, reduces manual intervention, and minimizes operational errors, resulting in greater efficiency.

Q: When is a fully automatic pre-treatment plant recommended over a semi-automatic one?

A: A fully automatic system is ideal for facilities with large-scale, continuous water treatment needs or where minimal manual intervention is desired. It is suitable for processes that require consistent quality and where precise control over dosing and filtration is critical.

Q: Where can this Industrial PreTreatment Plant be installed?

A: This plant is intended for industrial environments such as surface treatment facilities, paint shops, and electroplating units. Although it is not portable, installation services are available to set up the plant at your specific industrial location anywhere in India.

Q: What is the process of customizing the plant for specific industrial requirements?

A: Customization involves selecting the appropriate capacity, construction material (MS or SS), automation grade, and protection features based on your process needs and site conditions. Our team will help design and configure the plant to ensure compatibility with your existing systems and compliance with your standards.

Q: How can the treated water output benefit industrial operations?

A: Treated water from the plant helps prevent equipment scaling, improves the quality of surface finishing processes, reduces maintenance needs, and supports environmental compliance. This leads to better productivity and cost savings for industrial operations.

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