Product Description
We are manufacturer of Powder Coating Lines
Denominations:
Basic Hoist assisted pre treatment line
PLC controlled transporter based dunking system
Spray Pre treatment option
Pre Treatment designed are dip type 7-9 tanks with Civil Constructed tanks/MS Tanks
Material handling of Overhead and ground type are provided
Automatic Electrical Panel and Wiring also a USP for SSA Plants
Execute the project on a turnkey basis
Various Denominations of ovens can be offered from Basic budgetary designs to Industrially accepted designs
Direct Gas Type - c/w Imported Burner and Heat Exchanger OR Ribbon Burner
Indirect Type of Heating System - Suitable for 15' to 18' or more lengths of Aluminium Sections
Basic Plants can hadle from One Ton Production to 10/12 tonns or more
Higher Production Plants will be Conveyoried Type
Advanced Hot Air Circulation OvenThe plant features a precisely engineered hot air circulation oven, achieving uniform and consistent curing at a maximum temperature of 250C. This ensures durable, high-quality powder coating finishes, suitable for a wide range of industrial metals. The ovens efficient design results in minimal heat loss and reliable performance across varied operating conditions.
Efficient Pretreatment SystemsChoose from tunnel, spray, or dip pretreatment systems to prepare metal surfaces thoroughly before coating. Each method ensures optimal adhesion and surface cleanliness, essential for achieving long-lasting coating results. Flexible options allow customization according to specific industrial requirements and throughput needs.
Quick Color Change & High RecoveryThis plant incorporates a quick change system that reduces color changeover time to just 15 minutes. Coupled with a pulse jet cartridge filter and a sophisticated paint recovery system, it achieves up to 98% material recovery, minimizing waste and lowering operational costs. The low-noise operation enhances workplace comfort.
FAQs of Powder Coating Plant:
Q: How does the quick color change system work in the powder coating plant?
A: The plant utilizes an advanced quick change system, enabling operators to switch powder colors within 15 minutes. The recovery and filter systems efficiently clean and prepare the booth for the next batch, reducing downtime and improving productivity.
Q: What are the available pretreatment options, and how do I select the right one?
A: Pretreatment systems include tunnel, spray, and dip types. Selection depends on the specific metal substrate, desired throughput, and application requirements. Each method provides superior surface cleaning and preparation to ensure optimal coating adhesion.
Q: When and where can this powder coating plant be used?
A: This plant is designed for industrial environments requiring high-quality surface finishes on metal products. It is ideal for manufacturers, exporters, service providers, and suppliers looking for automatic, large-scale, efficient powder coating capabilities in India.
Q: What process does the powder coating plant follow from start to finish?
A: The process commences with surface pretreatment using spray, tunnel, or dip methods, followed by electrostatic powder application in single or multiple booths. The coated items are then cured in the hot air oven, ensuring thorough adhesion. Finally, any excess powder is recovered, optimizing resource utilization.
Q: How does the PLC-based control panel improve plant operation?
A: The automated PLC-based control panel streamlines the entire powder coating process, allowing precise regulation of oven temperature, conveyor speed, and filter system operations. This ensures consistent results, improved efficiency, and reduced need for manual intervention.
Q: What are the key benefits of the high paint recovery system?
A: With up to 98% recovery, this plant greatly reduces powder wastage and operational expenses. The efficient pulse jet cartridge filter system not only improves recovery but also maintains clean air and a safe working environment.