Product Description
We have been providing our esteemed clients with an excellent quality gamut of CED Plants. Offered industrial plants are assembled using very modern technology and the optimum quality components. Our provided industrial plants are meticulously inspected by a team of our proficient professionals. In addition, our dear clients can get these industrial plants from us at market leading prices.
The CED Plant are carefully designed for the required surface area per lot/per unit of time to optimize bath size, no and size of anode cells, size of rectifier capacity of chiller, ultra filtration capacity etc. Offer CED system is well engineered for optimal function and durable performance with high efficiency. The other systems are common viz pre CED stages similar to pre-treatment and post CED as normal curing oven. The plants are offered with basic automation/interlock to high end automation.
Product Details:
It is water based coating method done on metal components. Coating is done by keeping the component connected to a circuit as the cathode and positively charged paint particles (anode) suspended in aqueous medium are deposited under direct current. Deposited film does not re-dissolve and the un-deposited material is rinsed off.
The CED plants offered by us are basically of 2 types:
- Dunking type
- Conveyorised type
CED coating is preferred because of its:
- Uniform coating thickness without porosity
- Parts of complex shapes and cavities can be fully covered
- Efficient utilization of coating materials
- Relatively high speed coating
- Aqueous process, hence free of fire risk
- Environmental friendly
- Superior chemical resistance
- High Salt Spray life
- Good corrosion resistance
Efficiency of this is type of plant is raised because of automation, Fully Automatic mini CED Plant are easy to operate and simple in maintenance.
Benefits of CED Coating:
- Highest level of rust resistance
- Allows coating of highly recessed areas
- Provide ability to coat complex shapes with unmatched preciseness
- Transfer efficiency of over 95%, reduced paint wastage
- CED paint does not sag during curing and doesn't wash off in enclosed areas due to hot vapours
We are long term provider of Cathodic Electro Deposited Plant.
The E-coat line will consist of the following stages:
- E-coat
- Permeate rinse 1
- Permeate rinse 2
- DI water rinse
It will also have pre-filtration, ultrafiltration, chiller, rectifier and anolyte system.
Salient Features:
- Innovative Design
- Economical
- Application Oriented
- Long Durability
- Efficient Utilization of coating material
- High efficiency
- Less maintenance
- Easy operation
- Specifications:
- Gloss: High / Semi / Matt gloss
Customizable Coating SolutionsEach CED/E-Coat-X Series is tailored to customer specifications, allowing variations in tank material, bath capacity, pretreatment stages, and physical dimensions. This flexibility ensures the system meets unique operational requirements and optimizes production workflows across industries.
Advanced Automation & SafetyControlled by advanced PLC systems, the coating line offers fully automatic operation, energy efficiency, and high production capacity. Integrated safety features such as overload protection, emergency stop, and fault indicators create a safe working environment while minimizing downtime.
Environmentally Compliant & Low MaintenanceThese lines are designed to comply with CPCB and state pollution norms, with low-maintenance architecture and accessible service points. Robust construction using MS or SS ensures longevity, high corrosion resistance, and reliable performance even in demanding industrial settings.
FAQs of CED or E-Coat Lines:
Q: How does the CED/E-Coat-X Series ensure uniform coating thickness?
A: The system utilizes PLC-controlled electrophoretic deposition and precision tank engineering to deliver consistent coating thickness between 8 and 35 microns per process, resulting in a smooth and uniform surface finish on every component.
Q: What types of tank materials are available for the coating line?
A: Depending on your requirements, the tanks are fabricated from either mild steel (MS) or stainless steel (SS), each providing robust corrosion resistance and durability for varying chemical or operational demands.
Q: When can cycle time be adjusted for specific production needs?
A: The programmable cycle time feature allows operators to set durations between 30 to 120 minutes, enabling process optimization based on workpiece size, required coating thickness, and production capacity.
Q: Where are these coating lines typically installed and used?
A: CED/E-Coat lines are widely installed across automotive manufacturing plants, appliance factories, and industrial machinery workshops, wherever high-efficiency coating and corrosion resistance are vital.
Q: What safety measures are incorporated into the system?
A: Critical safety features include overload protection to prevent mechanical stress, emergency stop for immediate shutdown in case of hazards, and fault indicators to alert operators for prompt troubleshooting.
Q: How does the system meet environmental compliance standards?
A: Designed to be CPCB and state pollution norms compliant, the coating line comes equipped with advanced ultrafiltration systems and environmentally friendly processes, ensuring safe operation and minimal environmental impact.
Q: What are the primary benefits of using a fully automatic, PLC-controlled CED/E-Coat line?
A: Users benefit from high efficiency (up to 98%), simplified operation, consistent product quality, reduced manual intervention, enhanced safety, and significant energy savingssupporting streamlined production and reliable finishing.