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Powder Coating Lines

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MOQ : 1 Plant

Powder Coating Lines Specification

Automation Grade
Automatic

Production Capacity
Up to 1500 units/day

Accessories
Spray gun, control panel, curing oven, conveyor system

Frequency
50 Hz

Motor Power
2 - 7.5 HP

Usage & Applications
Powder coating for metal and aluminum parts

Installation Guideline
Onsite installation & commissioning support provided

Temperature Range
Up to 250C

Speed
Adjustable conveyor speed

Model No
PCL-2024

Driven Type
Conveyor Driven

Efficiency (%)
Greater than 95%

Type
Conveyorised Type

Material
MS / Al

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
Electric

Voltage
380 - 415 V

Power
12 - 30 kW

Weight (kg)
4000 - 12000 kg

Dimension (L*W*H)
As per design requirements

Color
As per Customer Shade

Warranty
1 year

Capacity
Customizable as per requirement

Features
Eco-friendly, high efficiency, uniform coating, corrosion resistance

Surface Finish
Smooth, uniform, anti-corrosive

Machine Type
Automatic Powder Coating Line

Power Consumption
Variable depending on model

Application Method
Electrostatic Spray

Coating Booth
Manual & Automatic Booths compatible

Conveyor Type
Overhead or Belt Conveyor options available

Pre-treatment System
7/8 stage optional

Safety Features
Overheat protection, emergency stop button, auto shut-off

Filter System
High efficiency dust and overspray filters

Heating System
Electric/ Gas/ Diesel/ LPG

Chamber Material
High Grade Mild Steel with powder coating

Powder Coating Lines Trade Information

Minimum Order Quantity
1 Plant

Payment Terms
Cash Against Delivery (CAD), Cash in Advance (CID), Cheque

Supply Ability
20 Plants Per Year

Delivery Time
3-4 Week

Main Export Market(s)
Asia

Main Domestic Market
All India

About Powder Coating Lines

We are leading manufacturer of CONVEYORISED POWDER COATING. Our firm specializes in surface coatings and well helps you to provide with a state of the art Coating Plant, well worthy of your investment.

We are leading manufacturer of powder coating plant. To set up a Powder Coating Plant various parameters must be kept in mind such as the sizes and shapes of the components, coating quality and thickness of paint required, the production speed, space available and many more. Our firm specializes in surface coatings and well help you to provide with a state of the art Coating Plant, well worthy of your investment.

Our range of Batch Plant facility includes basic batch Plant to conveyorised Plant with auto reciprocators and auto guns. The powder recovery is offered in all denominations from basic mono cyclone to multi cyclones and finally cartridge recovery system. The booths are offered in SS, CRCA-Powder Coated, and CRCA-Liquid Painted as per agreement. Their basic purpose is to collect the over sprayed powder throws off the powder coating gun. The recovery booths are of various types depending upon their increasing efficiency; they are single cyclone, multi cyclone and cartridge type.

Specification:

Powder spray gun: Manual and Auto Guns
Powder Coating Booth Batch / Conveyorised / Manual / Automatic
Speed: (0.5~4.0)m/min, can adjustable
Pretreatment: Dipping pre-treatment / Spray Pre-treatment / Manual Cleaning
Powder spray gun: SSA Made
Burner: Ecoflame / Bentone
Conveyor system: Total lenth 140m / 180m / 210 meters
Powder spray gun SSA Made
Color Change Varients

Advantages:

Energy Efficient Designs
Lower Operating Costs
Functional yet Simple Designs
Optimum Powder Recovery
Novel Powder Management System
Sturdy Automatic Equipment
No Primer needed.
Over spray losses are greatly reduced.
Labour costs are reduced.
Reject rates are low.
Plant occupies less space
No flame proof equipment needed

Features:

Various Denominations of ovens can be offered from Basic budgetary designs to Industrially accepted designs
Direct Gas Type - c/w Imported Burner and Heat Exchanger OR Ribbon Burner
Indirect Type of Heating System
Semi to fully automatic PLC controllled Pre Treatment Plants
Pre Treatment designed are dip type 5-9 tanks made of MS Tanks
Material handling of Overhead Conveyor to PLC Controlled Transporter
Automatic Electrical Panel and Wiring also a USP for SSA Plants
Execute the project on a turnkey basis

Advanced Coating Efficiency

Benefit from a production capacity of up to 1500 units per day, thanks to uniform application and a greater than 95% coating efficiency. The automated conveyorized system ensures optimum workflow, minimizing downtime while producing consistent, high-quality finishes on metal and aluminum parts.

Customizable Configuration & Eco-Friendly Design

Tailor the powder coating line to your unique requirements with options such as overhead or belt conveyors, electric/gas/diesel/LPG heating, and 7 or 8-stage pre-treatment. Eco-friendly features, such as high-efficiency filters and low-emission processes, help reduce the environmental impact and operational costs.

Safety and Support Guaranteed

State-of-the-art safety mechanisms including overheat protection, emergency stop buttons, and auto shut-off safeguard personnel and equipment. Comprehensive onsite installation and commissioning support is provided to ensure seamless integration with your manufacturing processes.

FAQ's of Powder Coating Lines:

Q: How does the PCL-2024 Powder Coating Line ensure uniform and high-quality finishes?

A: The line uses an electrostatic spray application, combined with manual or automatic coating booths and high-efficiency dust and overspray filters to deliver smooth, uniform, and corrosion-resistant coatings. Adjustable conveyor speed and precise PLC control also contribute to consistent results.

Q: What materials can be coated using this powder coating line?

A: The system is suitable for powder coating various metal substrates, including mild steel (MS) and aluminum (Al), making it ideal for manufacturers of metal and aluminum products.

Q: What are the available options for conveyor and heating systems?

A: Depending on your operational needs, you can select either an overhead or belt conveyor. For the heating system, options include electric, gas, diesel, or LPG, allowing flexibility based on energy availability and cost.

Q: Where can the PCL-2024 Powder Coating Line be installed, and is support provided?

A: This machine is suitable for installation in factories or workshops involved in metal fabrication or component manufacturing. Onsite installation and commissioning support are included to ensure smooth setup and operation.

Q: What is the process flow from pretreatment to final coating?

A: Parts are first cleaned and prepared in a customizable 7 or 8-stage pre-treatment system. They then move via conveyor to the coating booth for electrostatic powder application, pass through a curing oven, and finally are cooled, inspected, and offloaded-guaranteeing a durable, anti-corrosive surface finish.

Q: How does the control system enhance the process and usage?

A: The PLC-controlled system allows operators to program and monitor the entire operation, from conveyor speed to temperature and application parameters, ensuring precise, repeatable results with every batch.

Q: What are the benefits of using this automated powder coating line?

A: Key benefits include eco-friendly operation, high and adjustable production capacity, user-friendly automation, reduced labor costs, consistent product quality, and built-in safety features, all supported by a one-year warranty.

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