About CED Coating Plant
Dunking CED Plant
We are leading supplier of Dunking CED Plant
CED Process:
The electro-coat process can be divided into four distinct steps:
Pre-treatment cleaning and phosphating the metal
CED/Electro-coat Bath applying coating in bath
Post Rinses
Baking
The CED plants offered by us are basically of 2 types:
Dunking type
Conveyorised type
Salient Features:
Innovative Design
Economical
Application Oriented
Long Durability
Efficient Utilization of coating material
Advanced Cathodic Electrodeposition TechnologyThis CED Coating Plant integrates state-of-the-art electrodeposition methods, ensuring superior adhesion and a consistent, smooth finish that protects components against corrosion. Automation and PLC controls offer reliable and repeatable results across a variety of industrial applications.
Customizable and Scalable SolutionsDesigned to meet diverse industry demands, the plant offers customizable tank sizes, modular packaging (skid or containerized), and layout flexibility. Number of process tanks and overall dimensions can be tailored to specific customer requirements, providing scalability for both small and large operations.
Operational Efficiency and LongevityWith optimized cycle times between 30-60 minutes for automotive components and low maintenance requirements, the plant supports efficient throughput. Industrial-grade construction and a 12-month shelf life of chemicals contribute to extended operational lifespan and consistent performance.
FAQ's of CED Coating Plant:
Q: How does the CED Coating Plant achieve a smooth and uniform black surface finish?
A: The plant utilizes cathodic electrodeposition (CED) with an epoxy-polyester resin blend, ensuring even coating distribution. Its PLC-based control system precisely manages process parameters, resulting in a consistent, smooth, and uniform black finish across various component types.
Q: What industries benefit most from installing a CED Coating Plant?
A: This equipment is ideal for the automobile, aerospace, industrial machinery, and construction equipment sectors, providing corrosion resistance, enhanced durability, and a high-quality surface for components exposed to demanding environments.
Q: When should the chemicals in the CED Coating Plant be replaced?
A: The chemical blend has a shelf life of 12 months. It is advisable to monitor chemical concentration (8-15% solids) and pH levels (5.8 to 6.5) regularly and replace solutions accordingly or as specified in the operating manual for optimal coating quality.
Q: Where can the CED Coating Plant be installed?
A: Installation is flexible, as the plant is modular and can be customized to fit available spaces in various industrial facilities. The design allows for integration into existing production lines, whether in India or for export markets globally.
Q: What is the process cycle time for automotive components?
A: Typical coating cycle times range from 30 to 60 minutes, depending on part size, geometry, and required coating thickness, ensuring efficient throughput for high-volume manufacturing environments.
Q: How is power consumption determined for the plant?
A: Power usage depends on the plant scale, number of tanks, and automation level. Typical consumption ranges from 15 to 60 kW, with precise requirements provided during the plant sizing and customization phase.
Q: What are the key benefits of using this CED Coating Plant over traditional painting methods?
A: The plant offers superior corrosion protection, an automated and uniform finish, and reduced manual intervention, thus enhancing throughput, minimizing defects, and ensuring long-term component durability.