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CED Coating Plant

Name: CED Coating Plant
Brand: SHREE SAI ASSOCIATES
Price: 500000 INR
Availability: InStock

Price 500000 INR/ Unit

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MOQ : 1 Unit

CED Coating Plant Specification

Tank Capacity
1000 to 15000 Litres (customized)

Packaging Type
Modular Skid / Containerized

Shelf Life
12 Months for Chemicals

Grade Standard
Industrial Grade

Temperature Range
20C to 30C

Concentration
8-15% Solids

Equipment Type
Automatic Coating Line

Chemical Name
Epoxy-Polyester Resin Blend

Ph Level
5.8 to 6.5

Usage
Industrial

Equipment Type
CED Coating Plant

Product Type
CED Coating Plant

Dimension (L*W*H)
Customizable as per requirement

Voltage
415 V AC, 3 Phase, 50 Hz

Painting Method
Cathodic Electrodeposition

Application
Automobile, Aerospace, Industrial Machinery, Construction Equipment

Surface Finish
Smooth, Uniform Black

Coating Thickness
15 - 25 microns

Number of Process Tanks
As per customer requirement

Power Consumption
Depends on plant size (15-60 kW typical)

Cycle Time
30-60 minutes (typical for automotive components)

Control System
PLC Based with HMI

Automation Grade
Automatic/Semi-Automatic

Material of Construction
Mild Steel with Anti-corrosive Lining

About CED Coating Plant

Dunking CED Plant

We are leading supplier of Dunking CED Plant

CED Process:

The electro-coat process can be divided into four distinct steps:

Pre-treatment cleaning and phosphating the metal

CED/Electro-coat Bath applying coating in bath

Post Rinses

Baking

The CED plants offered by us are basically of 2 types:

Dunking type

Conveyorised type

Salient Features:

Innovative Design

Economical

Application Oriented

Long Durability

Efficient Utilization of coating material

Advanced Cathodic Electrodeposition Technology

This CED Coating Plant integrates state-of-the-art electrodeposition methods, ensuring superior adhesion and a consistent, smooth finish that protects components against corrosion. Automation and PLC controls offer reliable and repeatable results across a variety of industrial applications.

Customizable and Scalable Solutions

Designed to meet diverse industry demands, the plant offers customizable tank sizes, modular packaging (skid or containerized), and layout flexibility. Number of process tanks and overall dimensions can be tailored to specific customer requirements, providing scalability for both small and large operations.

Operational Efficiency and Longevity

With optimized cycle times between 30-60 minutes for automotive components and low maintenance requirements, the plant supports efficient throughput. Industrial-grade construction and a 12-month shelf life of chemicals contribute to extended operational lifespan and consistent performance.

FAQ's of CED Coating Plant:

Q: How does the CED Coating Plant achieve a smooth and uniform black surface finish?

A: The plant utilizes cathodic electrodeposition (CED) with an epoxy-polyester resin blend, ensuring even coating distribution. Its PLC-based control system precisely manages process parameters, resulting in a consistent, smooth, and uniform black finish across various component types.

Q: What industries benefit most from installing a CED Coating Plant?

A: This equipment is ideal for the automobile, aerospace, industrial machinery, and construction equipment sectors, providing corrosion resistance, enhanced durability, and a high-quality surface for components exposed to demanding environments.

Q: When should the chemicals in the CED Coating Plant be replaced?

A: The chemical blend has a shelf life of 12 months. It is advisable to monitor chemical concentration (8-15% solids) and pH levels (5.8 to 6.5) regularly and replace solutions accordingly or as specified in the operating manual for optimal coating quality.

Q: Where can the CED Coating Plant be installed?

A: Installation is flexible, as the plant is modular and can be customized to fit available spaces in various industrial facilities. The design allows for integration into existing production lines, whether in India or for export markets globally.

Q: What is the process cycle time for automotive components?

A: Typical coating cycle times range from 30 to 60 minutes, depending on part size, geometry, and required coating thickness, ensuring efficient throughput for high-volume manufacturing environments.

Q: How is power consumption determined for the plant?

A: Power usage depends on the plant scale, number of tanks, and automation level. Typical consumption ranges from 15 to 60 kW, with precise requirements provided during the plant sizing and customization phase.

Q: What are the key benefits of using this CED Coating Plant over traditional painting methods?

A: The plant offers superior corrosion protection, an automated and uniform finish, and reduced manual intervention, thus enhancing throughput, minimizing defects, and ensuring long-term component durability.

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