Spray Phosphating Systemd

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Spray Phosphating Systemd Specification

Grade Standard
Industrial Grade

Shelf Life
12 Months

Packaging Type
Standard export-quality packaging

Equipment Type
Fully Automatic/Semi-Automatic

Concentration
5-10% w/v (as per process requirement)

Tank Capacity
500 to 6000 Litres (customizable)

Chemical Name
Zinc Phosphating Solution

Temperature Range
50C - 70C

Ph Level
2.5 - 3.5

Equipment Type
Spray Phosphating System

Dimension (L*W*H)
Customized as per requirement

Voltage
415 V AC, 3 Phase, 50 Hz

About Spray Phosphating Systemd

SSA specializes in Phosphate Sludge Removal System of Phosphating Plant. Sludge separation system is used to separate sludge from water to make water in reusable form, it includes clarifier tank and filter press.
Major particles are separated by clarifier tank and after that minor particles are removed by filter press and ultimately clean water come from filter press.

Customizable Multistage Phosphating System

Designed for versatility, the Spray Phosphating System is available in both fully and semi-automatic configurations, supporting 3 to 7 customizable process stages. This allows the equipment to adapt precisely to different production lines and surface treatment requirements, enhancing compatibility across automobile, engineering, and appliance applications.

Superior Surface Finishing and Protection

Utilizing a zinc phosphating solution, the system delivers a consistent, matte, grey-black surface that promotes better adhesion for subsequent coatings and provides excellent corrosion resistance. The high-pressure, fan-type spray nozzles ensure even coverage and high-quality surface finishes on all treated components.

Comprehensive Service and On-Site Installation

Every system comes with on-site installation and commissioning, followed by robust service support available nationwide. The PLC-based control panel with integrated safety features ensures reliable operation, while the mobility optionsfixed or skid-mountedallow seamless integration into existing production infrastructure.

FAQs of Spray Phosphating Systemd:

Q: How does the spray phosphating process work in this system?

A: The Spray Phosphating System utilizes high-pressure, fan-type spray nozzles to apply a zinc phosphating solution to metal surfaces through a multi-stage process (3 to 7 stages as customized). This results in a uniform, matte, grey-black conversion coating that enhances corrosion resistance and adhesion for further finishing.

Q: What are the benefits of using this spray phosphating system for my application?

A: The system offers enhanced surface protection, improved paint adhesion, and a uniform matte finish. It supports customizable stages and tank capacities, making it suitable for automotive, engineering, and appliance manufacturing. Its corrosion-resistant construction and advanced PLC controls ensure durability and operational safety.

Q: When should I consider customizing the number of process stages or tank capacity?

A: Customization is ideal when your production requirements vary based on component size, volume, or specific surface treatment needs. Increasing the number of stages or tank capacity can optimize throughput and quality, matching unique operational demands.

Q: Where is the spray phosphating system installed and commissioned?

A: On-site installation and commissioning are provided for every system within India. Our experts ensure that the equipment is properly configured and integrated into your production facility, with comprehensive service support available across the country.

Q: What materials of construction are available for the system?

A: The primary construction material is mild steel fitted with a corrosion-resistant lining for durability; however, SS304 stainless steel is also available as an option, catering to more demanding operating environments.

Q: How is the equipment controlled and what safety features are included?

A: A PLC-based control panel manages the systems operations and includes built-in safety interlocks for reliable and secure functioning. This ensures all process parameters are monitored and deviations are automatically addressed, reducing operational risks.

Q: What is the shelf life and recommended concentration of the zinc phosphating solution?

A: The zinc phosphating solution used in the system has a shelf life of 12 months and should be used at a concentration of 5-10% w/v, adjusted according to specific process requirements to achieve optimal results.

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